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5E3 amp build project


H

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Hi all,

 

I finally pulled the trigger on a 5E3 Tweed Deluxe amp kit from Tube Amp Doctor in Germany. This is a chassis, components and valves kit only - no speaker, no cabinet.

 

I've also got a 12ft x 11in x 1in plank of quartersawn English Oak heading my way soon (see pics - my plank, currently unfinished, is on the left in the stack) and I have the woodworking plans to make the cabinet from it. The figuring in the wood is fabulous and I'm planning to leave the cab uncovered so all that wood is on show (an unashamed steal from KBP810's beautiful maple cab, seen in a recent post of his).

 

I'll work out what speaker I want in it over the next few months as I build the cab and solder up the electronics. I'll post updates from time to time with pictures and, eventually, sounds :)

 

Wish me luck!

 

post-901-095655600 1294844706_thumb.jpgpost-901-074757400 1294844727_thumb.jpg

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Good luck!!! That wood should be beautiful when completed. It sounds like you know what your mission is and capable of completing it. So, have fun and we will await the pics of course. The 5E3 is a great platform.

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Thanks for all the encouragement :) I expect this to be a pretty long-running thread as I don't get a lot of time for my hobbies with five kids to run around after!

 

I haven't really done much woodworking since high school so I'll be taking my time getting the cab done and looking as good as I possibly can.

 

My soldering skills are decent and I've bought a variable heat soldering station specifically for the project. I haven't dealt with the high voltages that can be present in these circuits but I plan to be safe and take plenty of advice from the books I have (thanks to KBP810 and mars_hall for their help with these towards the end of last year) and from this and a couple of other forums (ax84.com and music_electronics_forum.com) that I've recently joined.

 

I'll be asking for suggestions at a later point in the build; speaker ideas, grille cloth, exterior fittings, built-in attenuator perhaps.

 

There'll be lots of pics and updates at decent points in the build. I'm planning to keep a kind of diary of the build too so I can track exactly how long it really takes to get from bits to built :)

 

Thanks for your interest and keep watching for the next thread bump!

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Keep us informed as to your progress.

 

I've been contemplating an amp build myself and it'll be fun to see someone else be the guinea pig.

 

Err, I mean thought leader/visionary on this type of project.

 

Good luck!!!

 

conorb

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I've been contemplating an amp build myself and it'll be fun to see someone else be the guinea pig.

LOL :) I hope to encourage other HOCers to take the plunge and get down and dirty with their soldering irons :icon_compress:

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Hey Howard, just wanted to pitch in my encouragement here. I have thought a lot about undertaking just such a project, so I'm going to be looking forward to hearing about your experience, especially the hard stuff.

Thanks :) I expect to be drinking quite a lot of the 'hard stuff' during the project ;)

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Oak cabinet? Whoa, hope you have a strong back. KBP810 combos are some of the heaviest beasts of tonal monsters I've ever lifted!

This is just a baby Tweed Deluxe - no muscle required :)

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Oak cabinet? Whoa, hope you have a strong back. KBP810 combos are some of the heaviest beasts of tonal monsters I've ever lifted!

Well.. that would be the October Build and the Tweed Champ to which you are referencing :)

 

The bulk of the Tweed Champ's heft came from the EV12M speaker, until that was put into it the weight was quite tolerable. (The October was just a big ol' 2x12 beast built from all solid hard maple, now that amp was a back breaker!)

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Thanks :) I expect to be drinking quite a lot of the 'hard stuff' during the project ;)

Ah yes, when I work on a project my Bell's Two Hearted is almost as an important tool as my soldering iron :drink2_mini:

 

:excl: said in jest, I don't actually condone mixing drinking and working with lethally high voltages and current :excl:

 

(but uhm yeah, I do rather enjoy my Two Hearted ;) )

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Thanks :) I expect to be drinking quite a lot of the 'hard stuff' during the project ;)

Be careful not to spill your drink on the amp before it is sealed. Also, if the lines start multiplying or they get a little blurry, measure between the lines. I'm sure it will be fine, carry on.

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Every last piece is as figured as the rest:

ee296600.jpg

 

To say I'm pleased with the quality of this timber would be a HUGE understatement :)

 

Six pieces in all. In effect, three sides and three top/base pieces.

 

Now I have to learn how to execute perfect finger joints...

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Every last piece is as figured as the rest:

 

To say I'm pleased with the quality of this timber would be a HUGE understatement :)

 

Six pieces in all. In effect, three sides and three top/base pieces.

 

Now I have to learn how to execute perfect finger joints...

WOW! that's going to look great!!!

 

Finger joints have been one of my arch nemesis... so my advice (which I'm sure goes without saying), is to make sure to get lot's of practice on scrap before jumping into the real thing.

 

Do you plan on using a router or a table saw?

 

I guess this would also be a good time to proudly boast that I just pulled off my cleanest finger joints to date!

 

2011-01-19211306.jpg

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Finger joints have been one of my arch nemesis... so my advice (which I'm sure goes without saying), is to make sure to get lots of practice on scrap before jumping into the real thing. Do you plan on using a router or a table saw?

 

I guess this would also be a good time to proudly boast that I just pulled off my cleanest finger joints to date!

I'll be practicing (a lot) on some old pieces of scrap pine I have. It's the one part of the project I have doubts over aside from the electrocution possibilities ;) I don't have a router or a table saw but a friend of mine locally has both and I plan to try both out with some guidance from him. I'll have to build a little wooden jig I've seen used on YouTube to help out with the spacing. If I really enjoy the build and plan to make more of these in the future, I'll invest in a proper metal finger jointer jig and a router/table saw.

 

Your woodworking skills are enviable :) Have you been doing it for a while?

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Nice wood gents!

 

I thought that; I didn't say it. Did I?

You know, when I was putting together my post about the arrival of the timber, I *knew* I'd have to word it carefully to avoid making that reference ;) Thank you for today's knob gag!

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H, that is some of the prettiest oak I've seen but how thick are the boards? My 5E3 with an AlNiCo speaker and pine cab weighs in at over 30lbs. If I replaced the cab with 1/2" oak, I fear it may compete with a Fender Twin!

 

Maybe you ought to send that oak over here and I'll shoot you some 100 yr old pine from a local farm... :D

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